Main Article Content
Abstract
The hydraulic press machine is one of the essential tools in the manufacturing industry, particularly in the automotive sector, to accelerate and simplify the process of forming and assembling metal components with high precision. However, operating the machine using buttons presents several challenges, such as unresponsiveness, operator fatigue, and the risk of workplace accidents. This study aims to improve the efficiency and safety of hydraulic press machine operations by replacing the button system with a pedal system. This research uses a quantitative descriptive approach with literature review and experimental methods in the design process. The research stages include data collection through literature review, component Benchmarking to compile the Bill of Material (BOM), and machine design development using Assembly chart and Operation Process Chart (OPC). The results show that replacing buttons with pedals improves the machine's responsiveness and operator comfort. The ergonomic pedal design allows operators to control the machine more accurately and steadily, making the production process more efficient and consistent. Furthermore, the updated machine design with an enclosed structure enhances protection for internal components and extends the machine’s lifespan. In conclusion, the innovation of replacing the button system with a pedal system in hydraulic press machines successfully improves operator safety.
Article Details
License
Copyright (c) 2025 Ananda Raka Surya M, Jonatan Antonio M, Setia Rini G, Handi Wilujeng Nugroho, Kurniawan Hamidi, Rama Dani Eka Putra, Tessa Zulenia Fitri
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
Authors who publish with this journal agree with the following terms:
- Authors retain copyright and grant the journal the right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal.
- Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgement of its initial publication in this journal.
- Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) prior to and during the submission process, as it can lead to productive exchanges, as well as earlier and greater citation of published work (See The Effect of Open Access).
- This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
How to Cite
Raka Surya M, A., Antonio M, J., Rini G, S., Wilujeng Nugroho, H., Hamidi, K., Dani Eka Putra, R., & Zulenia Fitri, T. (2025). Improvement Desain pada Sistem Pedal Mesin Press Hidrolik untuk Meningkatkan Keamanan dalam Operasional. Teknosia, 19(1), 1–12. https://doi.org/10.33369/teknosia.v19i1.40934
References
-
[1] I. Setiawan et al., “Penerapan Jig & Fixture pada Produksi Massal di Industri Manufaktur,” Jurnal Media Teknik dan Sistem Industri, vol. 7, no. 2, p. 104, Sep. 2023, doi: 10.35194/jmtsi.v7i2.3165.
[2] J. T. Black, K. Ronald A, and DeGarmo’s, Materials and Processes in Manufacturing-Wiley, 11th ed. john wiley & sons, inc, 2011.
[3] O.O. Ojo, M.O. Olaleke, and O.A. Dahunsi, “Design, Fabrication and Structural Analysis of a 5 Tons Hydraulic Press and Mould Machine for Crucible Production,” Computational Engineering and Physical Modeling, vol. 3, no. 3, pp. 46–58, 2020.
[4] H. Hernandez, “Pascal’s Law in Gases,” ForsChem Research Reports, vol. 5, pp. 2020–2029, 2020, doi: 10.13140/RG.2.2.36166.09285.
[5] Kunarto and S. Andria, “Analisa Pengaruh Perbedaan Diameter Hose Hydraulic Terhadap Unjuk Kerja Piston Pada Hidrolik Car Wash Dengan Menggunakan Modul Smc Dan Festo Fluidsim,” Jurnal Teknik Mesin Universitas Bandar Lampung, vol. 9, no. 2, 2022.
[6] K. Fojtášek, L. Hružík, A. Bureček, E. Stonawski, L. Dvořák, and M. Vašina, “Fluid Mechanisms: Hydraulic Mechanisms,” ostrava, 2022.
[7] A. A. Afifudin and N. A. Mahbubah, “Implementation of Job Safety Analysis Method on OHS Evaluation of AS Hydraulic Production Operator at UD. AZ,” Jurnal Teknika Sains, vol. 08, no. 1, p. 2023, 2023.
[8] V. Talodhikar et al., “A Review on Pedal Driven Washing Machine and its Relevance for Electric Generation,” Journal of Mechatronics Machine Design and Manufacturing, vol. 4, no. 2, 2022, [Online]. Available: www.matjournals.com
[9] B. ralph L, “Accidental foot control actuation equilibrium bifurcation method,” Safety Brief, vol. 30, no. 2, 2012.
[10] A. Randiva Aisyah Iskandar, M. Diastiningsih Subandi, R. Rani Br Pasaribu, R. Wikansari, P. Wilayah ASEAN dan RRT, and P. APP Jakarta, “Penurunan Industri Manufaktur Terhadap Turunnya Ekspor Impor,” INVESTAMA : Jurnal Ekonomi dan Bisnis, vol. 10, no. 1, 2024.
[11] R. Azwina, P. Wardani, F. Sitanggang, and P. R. Silalahi, “Strategi Industri Manufaktur Dalam Meningkatkan Percepatan Pertumbuhan Ekonomi Di Indonesia,” Profit: Jurnal Manajemen, Bisnis dan Akuntansi, vol. 2, no. 1, pp. 44–55, 2023.
[12] M. S. Alosani, H. S. Al-Dhaafri, and R. Z. Bin Yusoff, “Mechanism of Benchmarking and Its Impact on Organizational Performance,” International Journal of Business and Management, vol. 11, no. 10, p. 172, Sep. 2016, doi: 10.5539/ijbm.v11n10p172.
[13] M. Pasholikov, “Benchmarking is a tool for the development of an industrial company,” in E3S Web of Conferences, EDP Sciences, Jul. 2024. doi: 10.1051/e3sconf/202454909005.
[14] John Nicholas Christian Gunawan, Vania Christy Hermawandiny, Vitorio Riswandana, Jonathan Nathaniel Sibunay Tjiang, Yuswono Hadi, and Novenda Kartika Putrianto, “Perancangan Bill of Material pada Proses Produksi Minibus di Departemen Perlengkapan Karoseri PT X,” in Prosiding SENAM 2024: Teknik Industri, Prosiding SENAM 2024: Teknik Industri, 2024, pp. 21–31.
[15] Marcelino Alexander Yulianto, Samgar Yedija Rua Djatmiko, Sintikhe Puja Margaretha, Royce Pratma Kusuma, Yuswono Hadi, and Novenda Kartika Putrianto, “Perancangan Bill of Material Minibus Tipe J pada Departemen Pendukung PT XYZ,” in Prosiding SENAM 2024: Teknik Industri, Prosiding SENAM 2024: Teknik Industri, Jul. 2024.
[16] H. Indra Kusuma and M. M. Abid, “Perancangan Stasiun Kerja Untuk Meningkatkan Efisiensi Proses Produksi Tas Dengan Menggunakan Metode Line Balancing,” JURNAL TECNOSCIENZA, vol. 9, 2024.
[17] L. Gozali, L. Widodo, S. R. Nasution, and N. Lim, “Planning the New Factory Layout of PT Hartekprima Listrindo using Systematic Layout Planning (SLP) Method,” in IOP Conference Series: Materials Science and Engineering, Institute of Physics Publishing, May 2020. doi: 10.1088/1757-899X/847/1/012001.
[18] C. S. Fortes, A. B. Tenera, and P. F. Cunha, “Engineer-To-order challenges and issues: A systematic literature review of the manufacturing industry,” in Procedia Computer Science, Elsevier B.V., 2023, pp. 1727–1734. doi: 10.1016/j.procs.2023.01.467.
[19] Brian. Griffiths, Engineering drawing for manufacture. Kogan Page Science, 2003.
[20] M. Baudin and T. Netland, Introduction to Manufacturing. Taylor & Francis, 2022.
[21] M. Vergara, V. Bayarri Porcar, V. Gracia, C. González-Lluch, and M. Ibáñez, “Using 3D Parametric (Autodesk Inventor®) and 2D Geometric CAD Software (AutoCAD®) in a Design Engineering Course,” 2023, pp. 871–885. doi: 10.1007/978-3-031-20325-1_67.
[22] M. Fandáková, B. Bucko, and K. Zabovska, “Parametric versus direct modeling in manufacturing process management,” Mar. 2019, pp. 1543–1547. doi: 10.23919/MIPRO.2019.8757006.
References
[1] I. Setiawan et al., “Penerapan Jig & Fixture pada Produksi Massal di Industri Manufaktur,” Jurnal Media Teknik dan Sistem Industri, vol. 7, no. 2, p. 104, Sep. 2023, doi: 10.35194/jmtsi.v7i2.3165.
[2] J. T. Black, K. Ronald A, and DeGarmo’s, Materials and Processes in Manufacturing-Wiley, 11th ed. john wiley & sons, inc, 2011.
[3] O.O. Ojo, M.O. Olaleke, and O.A. Dahunsi, “Design, Fabrication and Structural Analysis of a 5 Tons Hydraulic Press and Mould Machine for Crucible Production,” Computational Engineering and Physical Modeling, vol. 3, no. 3, pp. 46–58, 2020.
[4] H. Hernandez, “Pascal’s Law in Gases,” ForsChem Research Reports, vol. 5, pp. 2020–2029, 2020, doi: 10.13140/RG.2.2.36166.09285.
[5] Kunarto and S. Andria, “Analisa Pengaruh Perbedaan Diameter Hose Hydraulic Terhadap Unjuk Kerja Piston Pada Hidrolik Car Wash Dengan Menggunakan Modul Smc Dan Festo Fluidsim,” Jurnal Teknik Mesin Universitas Bandar Lampung, vol. 9, no. 2, 2022.
[6] K. Fojtášek, L. Hružík, A. Bureček, E. Stonawski, L. Dvořák, and M. Vašina, “Fluid Mechanisms: Hydraulic Mechanisms,” ostrava, 2022.
[7] A. A. Afifudin and N. A. Mahbubah, “Implementation of Job Safety Analysis Method on OHS Evaluation of AS Hydraulic Production Operator at UD. AZ,” Jurnal Teknika Sains, vol. 08, no. 1, p. 2023, 2023.
[8] V. Talodhikar et al., “A Review on Pedal Driven Washing Machine and its Relevance for Electric Generation,” Journal of Mechatronics Machine Design and Manufacturing, vol. 4, no. 2, 2022, [Online]. Available: www.matjournals.com
[9] B. ralph L, “Accidental foot control actuation equilibrium bifurcation method,” Safety Brief, vol. 30, no. 2, 2012.
[10] A. Randiva Aisyah Iskandar, M. Diastiningsih Subandi, R. Rani Br Pasaribu, R. Wikansari, P. Wilayah ASEAN dan RRT, and P. APP Jakarta, “Penurunan Industri Manufaktur Terhadap Turunnya Ekspor Impor,” INVESTAMA : Jurnal Ekonomi dan Bisnis, vol. 10, no. 1, 2024.
[11] R. Azwina, P. Wardani, F. Sitanggang, and P. R. Silalahi, “Strategi Industri Manufaktur Dalam Meningkatkan Percepatan Pertumbuhan Ekonomi Di Indonesia,” Profit: Jurnal Manajemen, Bisnis dan Akuntansi, vol. 2, no. 1, pp. 44–55, 2023.
[12] M. S. Alosani, H. S. Al-Dhaafri, and R. Z. Bin Yusoff, “Mechanism of Benchmarking and Its Impact on Organizational Performance,” International Journal of Business and Management, vol. 11, no. 10, p. 172, Sep. 2016, doi: 10.5539/ijbm.v11n10p172.
[13] M. Pasholikov, “Benchmarking is a tool for the development of an industrial company,” in E3S Web of Conferences, EDP Sciences, Jul. 2024. doi: 10.1051/e3sconf/202454909005.
[14] John Nicholas Christian Gunawan, Vania Christy Hermawandiny, Vitorio Riswandana, Jonathan Nathaniel Sibunay Tjiang, Yuswono Hadi, and Novenda Kartika Putrianto, “Perancangan Bill of Material pada Proses Produksi Minibus di Departemen Perlengkapan Karoseri PT X,” in Prosiding SENAM 2024: Teknik Industri, Prosiding SENAM 2024: Teknik Industri, 2024, pp. 21–31.
[15] Marcelino Alexander Yulianto, Samgar Yedija Rua Djatmiko, Sintikhe Puja Margaretha, Royce Pratma Kusuma, Yuswono Hadi, and Novenda Kartika Putrianto, “Perancangan Bill of Material Minibus Tipe J pada Departemen Pendukung PT XYZ,” in Prosiding SENAM 2024: Teknik Industri, Prosiding SENAM 2024: Teknik Industri, Jul. 2024.
[16] H. Indra Kusuma and M. M. Abid, “Perancangan Stasiun Kerja Untuk Meningkatkan Efisiensi Proses Produksi Tas Dengan Menggunakan Metode Line Balancing,” JURNAL TECNOSCIENZA, vol. 9, 2024.
[17] L. Gozali, L. Widodo, S. R. Nasution, and N. Lim, “Planning the New Factory Layout of PT Hartekprima Listrindo using Systematic Layout Planning (SLP) Method,” in IOP Conference Series: Materials Science and Engineering, Institute of Physics Publishing, May 2020. doi: 10.1088/1757-899X/847/1/012001.
[18] C. S. Fortes, A. B. Tenera, and P. F. Cunha, “Engineer-To-order challenges and issues: A systematic literature review of the manufacturing industry,” in Procedia Computer Science, Elsevier B.V., 2023, pp. 1727–1734. doi: 10.1016/j.procs.2023.01.467.
[19] Brian. Griffiths, Engineering drawing for manufacture. Kogan Page Science, 2003.
[20] M. Baudin and T. Netland, Introduction to Manufacturing. Taylor & Francis, 2022.
[21] M. Vergara, V. Bayarri Porcar, V. Gracia, C. González-Lluch, and M. Ibáñez, “Using 3D Parametric (Autodesk Inventor®) and 2D Geometric CAD Software (AutoCAD®) in a Design Engineering Course,” 2023, pp. 871–885. doi: 10.1007/978-3-031-20325-1_67.
[22] M. Fandáková, B. Bucko, and K. Zabovska, “Parametric versus direct modeling in manufacturing process management,” Mar. 2019, pp. 1543–1547. doi: 10.23919/MIPRO.2019.8757006.
[2] J. T. Black, K. Ronald A, and DeGarmo’s, Materials and Processes in Manufacturing-Wiley, 11th ed. john wiley & sons, inc, 2011.
[3] O.O. Ojo, M.O. Olaleke, and O.A. Dahunsi, “Design, Fabrication and Structural Analysis of a 5 Tons Hydraulic Press and Mould Machine for Crucible Production,” Computational Engineering and Physical Modeling, vol. 3, no. 3, pp. 46–58, 2020.
[4] H. Hernandez, “Pascal’s Law in Gases,” ForsChem Research Reports, vol. 5, pp. 2020–2029, 2020, doi: 10.13140/RG.2.2.36166.09285.
[5] Kunarto and S. Andria, “Analisa Pengaruh Perbedaan Diameter Hose Hydraulic Terhadap Unjuk Kerja Piston Pada Hidrolik Car Wash Dengan Menggunakan Modul Smc Dan Festo Fluidsim,” Jurnal Teknik Mesin Universitas Bandar Lampung, vol. 9, no. 2, 2022.
[6] K. Fojtášek, L. Hružík, A. Bureček, E. Stonawski, L. Dvořák, and M. Vašina, “Fluid Mechanisms: Hydraulic Mechanisms,” ostrava, 2022.
[7] A. A. Afifudin and N. A. Mahbubah, “Implementation of Job Safety Analysis Method on OHS Evaluation of AS Hydraulic Production Operator at UD. AZ,” Jurnal Teknika Sains, vol. 08, no. 1, p. 2023, 2023.
[8] V. Talodhikar et al., “A Review on Pedal Driven Washing Machine and its Relevance for Electric Generation,” Journal of Mechatronics Machine Design and Manufacturing, vol. 4, no. 2, 2022, [Online]. Available: www.matjournals.com
[9] B. ralph L, “Accidental foot control actuation equilibrium bifurcation method,” Safety Brief, vol. 30, no. 2, 2012.
[10] A. Randiva Aisyah Iskandar, M. Diastiningsih Subandi, R. Rani Br Pasaribu, R. Wikansari, P. Wilayah ASEAN dan RRT, and P. APP Jakarta, “Penurunan Industri Manufaktur Terhadap Turunnya Ekspor Impor,” INVESTAMA : Jurnal Ekonomi dan Bisnis, vol. 10, no. 1, 2024.
[11] R. Azwina, P. Wardani, F. Sitanggang, and P. R. Silalahi, “Strategi Industri Manufaktur Dalam Meningkatkan Percepatan Pertumbuhan Ekonomi Di Indonesia,” Profit: Jurnal Manajemen, Bisnis dan Akuntansi, vol. 2, no. 1, pp. 44–55, 2023.
[12] M. S. Alosani, H. S. Al-Dhaafri, and R. Z. Bin Yusoff, “Mechanism of Benchmarking and Its Impact on Organizational Performance,” International Journal of Business and Management, vol. 11, no. 10, p. 172, Sep. 2016, doi: 10.5539/ijbm.v11n10p172.
[13] M. Pasholikov, “Benchmarking is a tool for the development of an industrial company,” in E3S Web of Conferences, EDP Sciences, Jul. 2024. doi: 10.1051/e3sconf/202454909005.
[14] John Nicholas Christian Gunawan, Vania Christy Hermawandiny, Vitorio Riswandana, Jonathan Nathaniel Sibunay Tjiang, Yuswono Hadi, and Novenda Kartika Putrianto, “Perancangan Bill of Material pada Proses Produksi Minibus di Departemen Perlengkapan Karoseri PT X,” in Prosiding SENAM 2024: Teknik Industri, Prosiding SENAM 2024: Teknik Industri, 2024, pp. 21–31.
[15] Marcelino Alexander Yulianto, Samgar Yedija Rua Djatmiko, Sintikhe Puja Margaretha, Royce Pratma Kusuma, Yuswono Hadi, and Novenda Kartika Putrianto, “Perancangan Bill of Material Minibus Tipe J pada Departemen Pendukung PT XYZ,” in Prosiding SENAM 2024: Teknik Industri, Prosiding SENAM 2024: Teknik Industri, Jul. 2024.
[16] H. Indra Kusuma and M. M. Abid, “Perancangan Stasiun Kerja Untuk Meningkatkan Efisiensi Proses Produksi Tas Dengan Menggunakan Metode Line Balancing,” JURNAL TECNOSCIENZA, vol. 9, 2024.
[17] L. Gozali, L. Widodo, S. R. Nasution, and N. Lim, “Planning the New Factory Layout of PT Hartekprima Listrindo using Systematic Layout Planning (SLP) Method,” in IOP Conference Series: Materials Science and Engineering, Institute of Physics Publishing, May 2020. doi: 10.1088/1757-899X/847/1/012001.
[18] C. S. Fortes, A. B. Tenera, and P. F. Cunha, “Engineer-To-order challenges and issues: A systematic literature review of the manufacturing industry,” in Procedia Computer Science, Elsevier B.V., 2023, pp. 1727–1734. doi: 10.1016/j.procs.2023.01.467.
[19] Brian. Griffiths, Engineering drawing for manufacture. Kogan Page Science, 2003.
[20] M. Baudin and T. Netland, Introduction to Manufacturing. Taylor & Francis, 2022.
[21] M. Vergara, V. Bayarri Porcar, V. Gracia, C. González-Lluch, and M. Ibáñez, “Using 3D Parametric (Autodesk Inventor®) and 2D Geometric CAD Software (AutoCAD®) in a Design Engineering Course,” 2023, pp. 871–885. doi: 10.1007/978-3-031-20325-1_67.
[22] M. Fandáková, B. Bucko, and K. Zabovska, “Parametric versus direct modeling in manufacturing process management,” Mar. 2019, pp. 1543–1547. doi: 10.23919/MIPRO.2019.8757006.